Thanks Warlock
You raise some very valid points. I had thought the cost maybe offset by the cost of an extra panel. Basically this is where I am at. Roof space is not too limited and an possibly get up to 6-7 KW laid flat on the roof so could be the best way to go. I have worked out that I could gain 2-3 hours peak per sunny day so this equates to an extra panel cost. If I can do the tracking system for close to the cost of a panel I should be break even. the extra spacing required would equate to approx 1 panel size, again break even roof space requirement.
The tracking system will not cost me a lot as I have accumulated a lot of old spare parts from the business I work in when they had a big clean out, PLC, small motor gear unit. You are correct and I would need to make the frames stronger, I guess the main problem would be to stop the panel twisting under wind and as you said maintenance, this would not be a lot unless something went wrong and parts needed replacement.
Lots to think about Mmmmmm!!!
Thanks for your thoughts>>

Weldme